Traceability
Complete Transparency from Flock to Final Sale
PoultrySync’s Traceability module provides end-to-end visibility of your products’ journey, ensuring food safety, regulatory compliance, and premium market positioning.
Core Capabilities
Farm-to-Fork Tracking
- Flock Origin: Track products back to exact flock and house
- Feed Traceability: Know which feed batches each bird consumed
- Processing Details: Document slaughter and processing data
- Distribution Chain: Follow products through entire supply chain
- Consumer Access: QR codes for customer transparency
Blockchain Integration
- Immutable Records: Tamper-proof data storage
- Smart Contracts: Automated compliance verification
- Multi-Party Access: Share data with authorized partners
- Data Integrity: Cryptographic proof of authenticity
- Audit Trail: Complete history of all transactions
Investigation Capabilities
- Rapid Recall: Identify affected batches in minutes
- Root Cause Analysis: Trace issues back to source
- Impact Assessment: Calculate scope of potential problems
- Containment: Quickly isolate affected products
- Documentation: Complete investigation records
Compliance & Auditing
- Regulatory Reporting: Automated compliance documentation
- Certification Support: Evidence for quality certifications
- Audit Preparation: Instant access to required records
- Third-Party Verification: Share data with auditors securely
- Real-Time Compliance: Monitor adherence continuously
Key Features
Data Capture Points
Breeding & Hatching
- Grandparent and parent flock IDs
- Egg batch numbers
- Hatch dates and setter numbers
- Chick quality scores
Growing
- Placement dates and sources
- Feed formulas and batch numbers
- Medication and vaccination records
- Health events and treatments
- Environmental conditions
Processing
- Slaughter date and shift
- Processing plant and line
- Quality inspection results
- Product weights and grades
- Cold chain temperatures
Distribution
- Warehouse receipt
- Transport details
- Customer delivery
- Storage conditions
- Shelf life tracking
Query & Investigation
Trace Forward “This flock had a health issue - which products were affected?”
- Identify all products from specific flocks
- Track through processing and distribution
- Locate current inventory locations
- Generate recall lists
Trace Backward “Customer complaint - where did this product come from?”
- Scan product barcode or lot number
- View complete production history
- Identify contributing factors
- Review quality records
Consumer Transparency
QR Code System
- Generate unique codes for each batch
- Consumer-facing information page
- Farm and production details
- Sustainability metrics
- Quality certifications
Marketing Benefits
- Premium pricing for transparency
- Brand differentiation
- Consumer trust building
- Export market access
- Sustainability claims verification
Business Benefits
Risk Management
- Rapid Response: Recall affected products in hours, not days
- Limited Impact: Precise targeting reduces waste
- Legal Protection: Complete documentation for liability
- Brand Protection: Demonstrate due diligence
Market Access
- Export Certification: Meet international traceability requirements
- Premium Markets: Access quality-focused customers
- Retailer Requirements: Satisfy chain store demands
- Sustainability: Document environmental practices
Operational Excellence
- Process Visibility: Understand bottlenecks and inefficiencies
- Quality Control: Link outcomes to inputs
- Supplier Management: Track supplier performance
- Continuous Improvement: Data-driven optimization
Regulatory Compliance
- Food Safety: HACCP and HARPC compliance
- Government Reporting: Automated regulatory submissions
- Certification: Support for ISO, BRC, Global GAP, etc.
- Audit Readiness: Instant access to required records
Technology Stack
Data Collection
- Barcode Scanning: High-speed capture at all stages
- RFID Integration: Automated tracking without manual scanning
- IoT Sensors: Continuous environmental monitoring
- API Integration: Connect with external systems
- Manual Entry: Mobile apps for field data
Data Storage
- On-Premise Option: Keep sensitive data internal
- Cloud Storage: Scalable, secure cloud infrastructure
- Hybrid Approach: Mix of local and cloud storage
- Blockchain Layer: Optional immutable ledger
- Backup & Recovery: Multi-site data protection
Data Access
- Web Dashboard: Full access to traceability data
- Mobile Apps: Field access to tracking info
- API: Programmatic access for partners
- Consumer Portal: Public-facing product information
- Reports & Analytics: Custom reporting tools
Implementation
Phase 1: Internal Traceability (2-4 weeks)
- Track products within your facilities
- Link production batches to flocks
- Enable basic forward/backward tracing
Phase 2: Supply Chain Extension (1-2 months)
- Connect with feed suppliers
- Integrate processing plants
- Link distribution partners
Phase 3: Consumer Transparency (2-3 months)
- Generate consumer QR codes
- Build public information portal
- Launch marketing campaign
Phase 4: Blockchain Integration (Optional, 3-6 months)
- Implement blockchain layer
- Onboard supply chain partners
- Enable smart contracts
Use Cases
Recall Management
A positive salmonella test on retail chicken:
- Scan product barcode → Identify lot number
- Trace backward → Find source flock and feed batches
- Trace forward → Locate all affected products
- Generate recall list → Contact all affected customers
- Document investigation → Provide to regulators Result: 2-hour response vs. 2-day industry average
Export Certification
Exporting to EU requires complete traceability:
- Select products for export
- Generate traceability report
- Include feed sources, medications, test results
- Provide blockchain verification
- Submit to certification authority Result: Faster approvals, premium pricing
Premium Marketing
Organic/Free-range brand differentiation:
- Document special production practices
- Generate consumer QR codes
- Publish farm stories and photos
- Display sustainability metrics
- Enable consumer engagement Result: 20-30% price premium
Compliance Standards
Supports:
- FDA FSMA: Food Safety Modernization Act
- EU Regulation 178/2002: General Food Law
- USDA Requirements: US Department of Agriculture
- HACCP: Hazard Analysis Critical Control Points
- BRC Global Standards: Brand Reputation Compliance
- ISO 22000: Food Safety Management
- Global GAP: Good Agricultural Practices
- Halal/Kosher: Religious certification requirements
Integration Partners
- ERP Systems: SAP, Oracle, Microsoft Dynamics
- Blockchain Networks: IBM Food Trust, VeChain
- Retailers: Direct EDI integration with major chains
- Certification Bodies: Auto-submission to auditors
- Government Systems: Regulatory reporting integration
Pricing
Basic Traceability
- Internal tracking only
- Included in Professional tier
Advanced Traceability
- Supply chain integration
- Consumer QR codes
- Included in Enterprise tier
Blockchain Module
- Add-on for Enterprise customers
- Per-transaction pricing
- Custom integration available
Contact Sales for detailed pricing
Related Features:
- Carbon Accounting - Environmental impact tracking
- Audit Compliance - Automated compliance management
- For Governments - Regulatory oversight tools
